Daikin AKZJ8Series Dokumentacja

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PIM00132A
Proper use results in power saving
Installation
Procedure
Before
Operation
Useful
Functions
Maintenance
Troubleshooting
Optional
Functions
Operating
Procedure
Installation
Models
Menu
Series
AKZJ188
AKZJ358
AKZJ458
AKZJ568
AKZJ908
Handling
Optional Parts
Maintenance
Immersion type
Instruction Manual
AKZJ8 Series
DAIKIN Oil Cooling Unit
(“OILCON”)
Built-in breaker
model
Different-voltage
model
CE model
Built-in heater
model
Standard
model
Built-in
breaker
model (–B)
CE model
(–C)
Built-in
heater
model (–H)
Different-
voltage
model (–E)
If the air filter is clogged, the cooling performance deteriorates,
causing excess power consumption.
Clean the air filter periodically to reduce power consumption.
Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).
This instruction manual includes instructions for using the Oil
Cooling Unit.
To ensure proper use of this product, be sure to read through this
instruction manual before using it.
After reading this manual, keep it handy for your future reference.
Before Operation
12Model Identification and Specifications
14
Part Names and Functions 15
Names and Functions of the Control Panel Parts
16
Checking Initial Operating Conditions 18
Operation Setting 19
Holding constant tank liquid temperature 20
Tuning tank liquid temperature to room
temperature (or machine temperature)
21
Cooling liquid in the tank at constant
capacity (%)
22
CONTENTS
1Safety Precautions
Oil Cooling Unit and Accessories
4
Precautions for Installation 5
Electric Wiring 7
Monitor Items 23
Timer Operation 24
Additional Setting Functions 25
Setting Additional Function 27
For Temperature Control Improvement 30
Alarm/Warning Output Logic 33
Alarm Settings for Optional Protection
Devices (Installed by User) 33
Machine temperature tuning control 34
36
37
Maintenance/Inspection
• Daily maintenance/inspection
• Periodic maintenance/inspection
To leave the unit unused for a long period
Troubleshooting
When the unit operation seems abnormal
although no alarm is activated
When an alarm is activated
Communication with main machine 35
PIM00132A_EN.fm -1 ページ 2007年9月20日 木曜日 午後3時4分
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Podsumowanie treści

Strona 1 - AKZJ8 Series

PIM00132AProper use results in power savingInstallation ProcedureBefore OperationUseful FunctionsMaintenanceTroubleshootingOptional FunctionsOperating

Strona 2

8Installation ProcedureInstallationDifferent-voltage model (–E)Power cable insertion hole (φ28)Top plate mounting screwTop plateTransformer boxFor ins

Strona 3 - Safety Precautions

9Installation ProcedureInstallationOFF ONOperation setting and parameter setting are enabled. (Standard factory setting)Transformer power supply termi

Strona 4 - Precautions for use

10Installation ProcedureInstallation606163606163606163606163External output circuitAlarm output logicWhen the power supply is turned ON, external outp

Strona 5

11Installation ProcedureInstallationA4PA3PTh–5Part symbolTypeAKZ8 – OP – CSPAKZ8 – OP – CSAKZ8 – OP – A10AKZ8 – OP – A5AKZ8 – OP – K10AKZ8 – OP – K5(O

Strona 6 - Accessories

12Before OperationHandlingModel Identification and SpecificationsSpecifications (AKZJ188/358/458)Model identificationAKZJ 8-(Note 1) Menu symbol• B :

Strona 7 - Precautions for Installation

13Before OperationHandlingSpecifications (AKJZ568/908)2.03.05.0/5.6 8.0/9.0AKZJ568 AKZJ9084.0kVA/11.4A4.0kVA/11.4A4.8kVA/12.5ASame as standardSame as

Strona 8 - Viscosity of operating liquid

14Before OperationHandling504045302010510203040505Room temperatureTank liquid temperature (˚C)(˚C)Allowable operating rangeElectric wiring2• Check if

Strona 9 - Electric Wiring

15Before OperationHandlingPart Names and Functions Standard (–B, –C, –H)(9)(11)(10)(16)(14)(13)(4)(8)(2)(12)(3)(6)(7)(5)(1)(15)(1)(2)(3)(4)(5)(6)(7)(8

Strona 10 - Wiring procedure

16Before OperationHandling(2) (1) (3) (10) (9)(8)(7)(6)(5)(4)Names and Functions of the Control Panel Parts(1)(2)(5)(4)(3)(6)(7)(8)(9)(10)Power lamp (

Strona 11 - Top view

17Before OperationHandlingPower ONNormal modeTimer setting modeOperation lock modeParameter setting modeOperation setting modeMonitor modeKeep pressin

Strona 12 - Alarm or power failure Alarm

PIM00132A_EN.fm 0 ページ 2007年9月20日 木曜日 午後3時4分

Strona 13 - Installation

18Before OperationHandling19See page20See page21See page22See pageChecking Initial Operating ConditionsTurn ON the power supply for the Oil Cooling Un

Strona 14 - Model identification

19Before OperationHandlingLiquid temperature thermistor (To “*1” point)Room temperature thermistor (To “∗4” point)Machine temperature tuning thermisto

Strona 15 - Standard

20Operating ProcedureHandlingMMData displayOperation mode displayOperation mode indicator1·6 2·4 2·4 3·5Factory setting(With non-standard models, the

Strona 16 - Before Operation

21Operating ProcedureHandlingFactory setting(With non-standard models, the settings may be different from the above.)Example) Outlet oil temperature,

Strona 17 - Part Names and Functions

22Operating ProcedureHandling1·6 2·4 2·4 3·5Data displayOperation mode displayOperation mode indicatorFactory setting(With non-standard models, the se

Strona 18 - Outline of control panel

23Useful FunctionsHandlingData displayData number displayOperation mode indicator1·3 2 2Monitor ItemsWhen the “Monitor mode” is selected, the followin

Strona 19 - Operation mode

24Useful FunctionsHandlingData displayOperation mode indicator1 2 23Timer OperationWith the “ON” timer, the Oil Cooling Unit can be started after elap

Strona 20

25Useful FunctionsHandling( )Additional Setting FunctionsYou can additionally set up the following functions by setting the pa

Strona 21 - Operation Setting

26Useful FunctionsHandlingYou can set the parameter that enables the additional setting functions of the Oil Cooling Unit.For description of the addit

Strona 22 - Setting procedure

27Useful FunctionsHandlingTank liquid temperature [Th4]Room temperature[Th3]orMachine temperature[Th5]: Oil Cooling Unit operating range: Temperature

Strona 23

1MandatoryMandatoryForbiddenGround cable connectionMandatoryForbiddenForbidden7The instructions described below are intended to prevent injury or da

Strona 24

28Useful FunctionsHandlingIn this section, set the following parameters by using three digits (first, second and third digits) of each parameter on th

Strona 25 - Monitor Items

29Useful FunctionsHandlingIn this section, set the following parameters by using three digits (first and second digits, and first decimal place) of ea

Strona 26 - Timer Operation

30Useful FunctionsHandlingWhen temperature control is unstableAuto-tuning(P: Small, I: Large)Auto-tuning(P: Large, I: Small)T: TimeT: TimeT: TimeImpro

Strona 27 - Additional Setting Functions

31Useful FunctionsHandlingOperation flow1. Starting auto-tuning(Original operation mode)2. Step: 0 (Checking tuning conditions)Normal(Original operati

Strona 28

32Useful FunctionsHandlingT: Deviation (˚C)T: Timen05 = 7.0(Initial value)0SmallLargen05: Response coefficient[Note]1. When starting auto-tuning, make

Strona 29 - Setting Additional Function

33Useful FunctionsHandlingAlarm/Warning Output LogicAlarm Settings for Optional Protection Devices (Installed by User)The Oil Cooling Unit can output

Strona 30

34Optional FunctionsOptional PartsFor AKZ8-OP-KFor AKZ8-OP-ARc 1/8 (in machine body)Prepared hole φ8, Depth: 20 min.Fill silicone grease into hollow.R

Strona 31

35Optional FunctionsOptional PartsTo main machine or PC (Serial communication only)To main machine or PC (Serial communication only)Control boardContr

Strona 32 - —“Auto-tuning mode”

36MaintenanceMaintenanceIf the air filter is clogged, the cooling capacity deteriorates, resulting in excess power consumption. Clean the air filter p

Strona 33 - Operation flow

37TroubleshootingMaintenanceTroubleshootingWhen the Oil Cooling Unit does not work well, first check the following points.If the problem persists, con

Strona 34

2Before handling this unit, be sure to turn OFF the power supply.Handling this unit in live conditions may result in electric shock.Precautions for us

Strona 35 - Alarm/Warning Output Logic

38MaintenanceTroubleshootingWhen an alarm is activated (To cancel the alarm, turn OFF the power supply, and then turn it ON again.)Alarm listAlarmcode

Strona 36 - Optional Parts

39TroubleshootingMaintenanceAlarmcodeAlarmlevelDescription Cause Corrective actionLiquid temperature thermistor error (TH4: Tank liquid temperature th

Strona 37

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Strona 38 - Maintenance/Inspection

PIM00132A_JA.fm 0 ページ 2007年9月20日 木曜日 午後2時4分

Strona 39 - Troubleshooting

Oil Hydraulic EquipmentOsaka OfficeDAIKIN Esaka Building, Tarumi-cho 3-21-3,Suita, Osaka, Japan 564-0062TEL : 81-6-6378-8764FAX : 81-6-6378-8738E-mail

Strona 40 - Alarm list

3MandatoryMandatoryMandatoryMandatoryMandatoryForbiddenForbiddenCautionForbiddenMandatoryMandatoryMandatoryForbiddenMandatoryMandatoryCheckCAUTIONIf a

Strona 41 - Maintenance

4Installation ProcedureInstallationPIM00132Proper use results in power savingInstallation ProcedureBefore OperationUseful FunctionsMaintenanceTroubles

Strona 42

5Installation ProcedureInstallationPrecautions for InstallationNote) 1. About the specified liquid level range1) During cooling operation with the liq

Strona 43

6Installation ProcedureInstallation10mm2/s10,00050,000SUSSaybolt secondISO VGKinematic viscosity coefficient5,0003,0002,0001,0005004003002001501007550

Strona 44 - PIM00132A

7Installation ProcedureInstallationCoolant tankMain machine (Machining center)Power lineCircuit breakerPower lineSignalMain machine (Machining center)

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